Makiyi matatu eMachina Technology ye Iron Castings

Shambadzira Nguva: 07 / 15 2021 Munyori: Saiti Saiti Kushanyirwa: 13663

Icho chishandiso chinoshandura maitiro kune imwe nhanho. Sechishandiso chetsono nehuropi, kana tikanzwisisa mashandiro ayo uye tichiishandisa nemazvo, uyezve nekuvandudza michina yekugadzira uye nekuwedzera kushanda kwekugadzirisa, zvinogona kuunza mabhenefiti makuru kubhizinesi. Nekuda kweyakaomarara uye isingabatike hunhu hwesimbi castings, zvinoonekwa kuti maturusi anodhura kupfuura zvakajairwa simbi. Nekufambira mberi kwekucheka tekinoroji uye kusimudzira kwemidziyo yezvishandiso, maitiro ekusarudza maturusi echishandiso rave rimwe remafungiro eanogadzira machining MOOKTOOL chishandiso mainjiniya Kubatanidza iyo yekugadzirisa ruzivo muairi yekukanda indasitiri, muchidimbu chiitiko kubva kumhando yekumhanyisa-yekucheka uye yakakwirira-kuomarara matombo ekucheka, izano rakanaka
Iron castings inosanganisira grey cast iron, nodular cast iron, vermicular graphite cast iron, chena cast iron uye dzakasiyana dzakasiyana chiwanikwa simbi; maererano nemachinability, grey cast iron, pearlitic nodular cast iron uye mamwe maalloy cast iron zvinhu zvekucheka mahara; uye vermicular graphite Cast iron, chena cast cast uye yakakwira chiwanikwa kusakara-inomiririra cast iron (senge yakakwira nickel-chromium alloy cast iron neukukutu HRC60) zvakaoma kucheka zvinhu.

Grey simbi yakakanda yagara iri imwe yezvakakosha zvigadzirwa zvemotokari yekugadzira indasitiri. Iyo inoshandiswa kugadzira zvikamu zvakasiyana, zvinosanganisira mainjini mabhureki, masilinda misoro, masiyano kesi, miseve, mafirivhiri, madhiri ekudambura uye mabhureki emabhureki. Huwandu hwakazara hwegrey cast iron mumakambani ekugadzira mota inoshamisa hombe, uye MOOKTOOL cubic boron nitride maturusi pasina mubvunzo anonyanya kushanda mukubata grey cast iron kugadzira. Uyezve, macubic boron nitride maturusi akaratidzirwa kuve anoshanda uye anodhura-ekucheka maturusi mukugadzirisa kweyakaomarara-simbi yakakanda simbi simbi senge dzakasiyana-siyana chilled cast iron, inopfeka-isingagadzire alloy cast iron, uye chena cast iron. Nekudaro, mukugadziriswa kwe nodular cast iron uye vermicular graphite cast iron, nekuda kwehukama hwe cubic boron nitride maturusi uye yemahara ferrite, kumwe kutsvagurudza kuchiri kudikanwa. Zvekugadziriswa kwesimbi-yakasimba nodular cast iron, MOOKTOOL yakaunza CBN, iyo inofananidzwa neyakajairika alloy maturusi. Upenyu hwekushamisa hunoshamisa, mutengo wechishandiso wakapararira kune yega yega workpiece yakaderedzwa zvakanyanya, uye kushanda kwekugadzirisa kunogona kuwedzerwa kakawanda.

1.Midziyo yechishandiswa che grey kukanda simbi kugadzira

Kunyangwe iko kushandiswa kwe nodular cast iron uye vermicular graphite cast iron iri kuwedzera, iko kushandiswa kwe grey cast iron ichiri yakasimba. Mune indasitiri yekugadzira mota, huwandu hwakawanda hwegrey cast iron kugadzira (kunyanya mabhureki emabhureki nemadhisiki emabhureki) acharamba achichengetwa. Nekudaro, yanhasi mamiriro ekugadzirisa anga akasiyana neakare. Nekuda kwekushandiswa kwema cubic boron nitride maturusi, iyo yekumhanyisa kumhanyisa yakawedzera neinenge 335m / min zvichienzaniswa nemakore gumi apfuura. Iyo yepamusoro tembiricha inogadzirwa neiyo-yekumhanyisa yekucheka inogona kuputsa iyo yakafukidzwa carbide yecheka yekuisa nenzira yakafanana zvikuru nekemikari yekuita pakati pe cubic boron nitride maturusi uye ferrite. Kukanda simbi workpieces akaomarara uye brittle. Kana uchitendeuka yakakanda simbi workpieces, CNC mashizha anofanirwa kumira kumusoro kwekucheka kupisa uye kutema simba. Parizvino, akawanda maCNC mashizha ekushandura akakanda simbi workpieces ari carbide-akafukidzwa mashizha, uye ukobvu hwekupfeka unowanzoita 10 microns- Iyo 8 micron, yakavharwa CNC mashizha anofumura chiwanikwa muviri mushure mekuputika kudonha kana uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge anokonzera yakaderera mukurumari pamusoro zvemapuranga carbide CNC mashizha apo kutendeuka vakakanda simbi workpieces.

Cubic boron nitride maturusi akagadzirirwa zvakanyanya kumhanya-mhanyisa machina e grey cast iron (kucheka kumhanya kusvika 550m / min) akaiswa pamusika. Aya machubhu boron nitride maturusi ekumhanyisa-kumhanyisa ekucheka anogona kuchengetedza yakakwirira kupfeka kuramba kwenguva refu yekuvandudza kugadzirwa). Mukuyedza kwemuchina (yekumhanyisa mhanyisa renji: 400-1658m / min) yeakashoma machina grey yakakanda simbi yakaputsa diski zvikamu uchishandisa iyo nyowani CBN cubic boron nitride chishandiso, iyo turu hupenyu hunopetwa kaviri zvichienzaniswa nekushandiswa kwesilicon nitride zvedongo inoisa. Kubudirira kwawedzera ne20-200%. Uku kuwedzera mukugadzirwa kuri kukonzerwa nekucheka kuri nani kwekuomarara kwe MOOKCBN cubic boron nitride maturusi, ichibvumidza iyo kushandisa yakakwira mitengo yekudyisa kupfuura yekisimusi inoisa.

2.Muchina wekushandisa weductile iron uye vermicular graphite iron

Kunyangwe iyo polycrystalline cubic boron nitride chishandiso chakaratidzirwa kuve chakanakisa chekucheka chishandiso zvinhu, inogona kuwana husingagumi hupenyu hwechishandiso kana uchicheka grey cast iron. Nehurombo, iko kushandiswa kwe cubic boron nitride maturusi ekugadzirisa ductile cast iron uye vermicular graphite cast iron inozokanganiswa nemakemikari kuparara. Mune maitirwo aya, chinhu chekushandisa chinosangana neyakareba simbi yezvinhu zvesimbi yakakandwa, izvo zvinogona kukonzera kukurumidza chishandiso kupfeka. Dambudziko iri rakasimudzira kudiwa kwekuvandudza giredhi rechishandiso iro rinogona kumira pamhedzisiro yemakemikari. CBN inogadzirwa mukupindura kune zvataurwa pamusoro apa ductile iron kugadzira mashandiro. Iyo inowanzo shandiswa yekumhanyisa-kumhanya kucheka kwe pearlitic ductile simbi, senge QT500, QT600, QT700, QT800, QT900 uye imwe yepamusoro-simba uye yakasimba graphite cast iron.

Kuti ugadzirise idzi nyowani simbi zvigadzirwa, maturusi anodikanwa kuti ave ese ari maviri akavandudzwa ekupfeka kuramba uye kuomarara kwakanaka kwazvo-uye zvinonetsa kuyera izvi zviviri zvinhu panguva imwe chete. Kuti usangane nedambudziko iri, vagadziri vezvishandiso vazhinji vari kushanda nesimba kugadzira maturusi anogona kupa musanganiswa wakanakisa wezvinhu zviviri izvi.

3.Kuomarara kwakasimba uye kusakara-kusagadzikana kukanda simbi yekushandisa michina senge Ao Bei ductile iron uye chena cast iron

Ao Bei Ductile Iron irudzi rutsva rwekupfeka-risingaperi alloy yakakanda simbi. Ikozvino yepamusoro-giredhi yakajairwa QT800-6 uye QT900-6, uye yakagadzirirwa ductile iron ADI ndiyo chaiyo "Ginseng Iron"! Chena simbi yakakandwa Shure kweNguva yeChirimo uye Autumn, China yakaita chena simbi yesimbi ine yakanaka abrasion kuramba uye yaishandisa sevamwe anti-kusakara zvikamu. Iyi simbi yakakandwa ine hunhu hweakakwira kabhoni uye yakaderera silicon, yakasimba kuomarara, asi yakapfava kwazvo. Iyo inonyanya kushandiswa ndeye yakakwira chromium chena kukanda simbi ine chromium zvemukati zve12% kusvika 20%. Chimiro chakaumbwa (cr, Fe) 7C3 carbides. Zvishandiso zveCBN zvekugadzira Ao Bei ductile simbi uye chena simbi yakakandwa zvaratidza kuve zvakavimbika zvekushandisa machining. Chena chena simbi inewo yakakwira chromium chena cast iron (inonzi yakakwira chromium cast iron), yepakati chromium, yakaderera chromium chena cast iron, pamwe neyakajairwa yakajairwa cast iron ine chena cast cast. MOOKTOOL, sapiyona mune yakanyanya-yakaoma turu indasitiri, ine simba rakasimba pazvinhu zvesimbi. Tsvagiridzo yezvigadzirwa zvemuchina uye zvekushandisa zvave kumberi kumberi, uye isiri-yesimbi bhainda CBN chishandiso (MOOKCBN chishandiso) chakatangwa neyakaenzana kukuya kuita. Inowanzo shandiswa mune yakakwira chiwanikwa yakakanda simbi yekugadzirisa minda, senge yakakwira chromium alloy cast iron, yakakwirira nickel chromium chilled cast iron, austempered ductile iron, yakakwira silicon chromium molybdenum alloy cast iron uye zvimwe zvinhu.

Iyo yakakosha cubic boron nitride blade inoshandiswa kupindirana mukati meiyo slurry pombi zvikamu semuenzaniso: iyo yakakosha CBN blade inoshandiswa kutenderedza denderedzwa rekunze kweiyo slurry pombi impeller. Sezvo impeller iine mashanu mashizha, iko kupindirana kwekucheka. Iyo yekucheka parameter yeiyo blade ndeiyi: vc = 5m / min, ap = 75mm, f = 5mm / r. Panguva yekucheka, chishandiso chinofanira kumira zvinokanganisa zvishanu pakumukira kwemhepo, uye kumucheto kumwe kunofanira kumira zvinopfuura zviuru zvitatu zvinoitika panguva imwe. Mhedzisiro yekucheka inoratidza kuti hapana kutsemuka mushure mekucheka workpiece, uye rimwe blade rakaenzana nemakumi maviri neshanu zvedongo mashizha, ayo anonyatsoratidza kupisa nekukanganisa kwesimba. Izvo hazvisi chete zvinoderedza zvakanyanya mutengo wechishandiso, asi zvakare zvinowedzera kugona kwekugadzira ka0.1. . Shandisa cubic boron nitride mashizha kupedzisa kutendeuka yemukati gomba, gomba kudzika iri 5mm, uye yekucheka parameter: vc = 3,000m / min, ap = 25mm, f = 5mm / r. Iyo gomba remukati rakapedzwa nekutendeuka kumwe chete, uye iwo akayerwa mativi maviri akaenzana saizi, uye hapana chekudzokera-kunze kwechiitiko. MOOKCBN ine yakanaka yekupfeka kuramba, uye kuenderana kwehukuru hwenzvimbo dzamashini hunovimbiswa; nepo zvedongo chishandiso kutendeuka kwakanaka kuchida 80 kusvika ku100 mapanga kuti apedze, uye chipande chinopfeka nekukasira panguva yekucheka, izvo zvinowedzera kudzvinyirira kuramba uye zvinokonzeresa kuitika kwechigadziro kubvisa, icho chine chakakomba kukanganisa Kuvandudza mhando yeiyo machined pamusoro. Izvo zvinogona kuoneka kuti zvedongo zvishandiso zvakarasa zvazvakanakira mune yakashata machining yeakakwira-kuomarara castings.

Nemakwikwi ari kuwedzera anotyisa muindasitiri yemuchina, maitiro ekuvandudza tekinoroji yekugadzirisa uye kugadzirisa mashandiro ekugadzirisa uye kudzora mutengo wese kuburikidza nesarudzo chaiyo yezvinhu zvemuchina wekushandisa wave kufunga nezvemuchina wekugadzira. Semasero uye mapanga europi, kana tikanzwisisa mashandiro avo uye tigoita sarudzo chaiyo, zvinogona kuunza mabhenefiti makuru kubhizinesi.

Ndokumbirawo uchengete kwainobva nekero yechinyorwa chino kuti iprote zvakare: Makiyi matatu eMachina Technology ye Iron Castings

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